Benefits Of Custom-Build Industrial Process Fans

June 13, 2023 | by Neel Rao

Industrial fans are used for regulating airflow within the internal environments of the plants. These are used for exhaust, cooling, air conditioning, material handling, combustion, chemical processing, ventilation purposes, etc. With its multiple uses, the right industrial fans are crucial as well as mandatory for the foundation of any type of industrial process.

These industrial fans are also responsible for maintaining safe operating conditions while boosting worker wellness. These process fans pull or push the air through the system which as a result creates a jet stream from one end to the other. This process creates multiple impacts on operations and production.

Why are custom-built fans required?
Industrial process fans are available in different shapes and sizes. However, these fans ensure comfortable operation and meet the requirements without sacrificing aesthetics or energy efficiency. While safeguarding the product quality, these industrial fans ensure employee health by releasing hazardous gases and toxins from the air. Thus, choosing the right type of industrial fan at plants is essential.

In such cases, custom-built fans are quintessential across a variety of factory applications. There are multiple benefits of installing custom-built industrial process fans. Here we bring some benefits of installing custom-built fans at workshops of industries.

Unique and specialised requirement
Industrial fans are made from different materials. Plastics, metals, and composites are the generally used materials for constructing industrial fans. Heavier-duty materials and components are used for designing industrial fans which ensures longer operation, and greater airflow and pressure. However, the material selection for fans depends on the specific requirements of the applications.

Thus, opting for custom-built fans as per the industrial process would increase efficiency while reducing investment costs. One can opt for designing a unique fan that meets the specialised requirements at the workshop. Evaluating the fan application, the engineers will design a custom-built fan using the material apt for the workshop. Moreover, the custom-built fan will ensure safety, excellent performance, and value while offering optimal air control features. The custom build fans will also precisely cater to the desired specifications as well as the air-blowing requirements.

Size and space limitations
Construction of customised fans also uses different methods like welding, casting, and injection molding. The construction and design of industrial fans significantly impact their performance. Thus, opting for customised fans will cater to the suitability of different applications. The efficacy of industrial fans spreads across a wide variety of factory applications.

The size of the standard industrial fan could lead to complications. If its size creates an issue with the arrangement of other machines. The industrial process fans must be selected as per the space available at the factories. However, the readily-available process fans may not be able to meet the requirements. Thus, customised industrial process fans will be the best choice. Apart from being suitable for the limited space, the custom-built fans will meet the requirements while ensuring energy efficiency and cost-cutting.

Efficiency and energy savings
The readily available process fans will certainly meet the requirements at the factories. However, custom-built fans can be engineered to maximise efficiency and minimise energy consumption. With the custom-built option, with the selection of the apt material, the fans can be engineered to meet the efficiency requirements. Moreover, with customisable options, the fans can be engineered to be energy savings.

Noise reduction
Huge fans at small-sized factories can cause excessive noise. When engineered considering the space limitations, the custom-built fans will ensure noise reduction. Even the engineers can be suggested different preferences while designing the process fans for a particular factory. With reduced noise, the work environment will remain peaceful and workers will be able to concentrate on their work effectively.

Specialised applications
Installing a standardised fan for a manufacturing process or ordering a custom-built process fan certainly depends on the manufacturing requirements. To meet the specialised requirements for different applications at factories, custom-built fans would be more suitable. The custom-engineered fans will be focused on specialised applications at the manufacturing unit. While maintaining the quality of welding by ensuring different protocols and different quality control practices, high-quality process fans can be constructed to meet the specialised application requirements at the manufacturing units.